XR250
& XR400
ProCycle 440cc High Compression Big Bore Kit w/ Stage 3 Camshaft
XR400allProCycle 440cc BIG BORE 89mm KIT 1 With Cam. Complete kit with 12.5:1 Wiseco piston (with rings, pin & clips), big bore cylinder sleeve, HotCams stage 3 camshaft and top end gasket set. You will have to have the larger sleeve installed in your cylinder.
ProCycle 425cc Big Bore Kit w/ Camshaft
XR400 '96-'04ProCycle 425cc BIG BORE 88mm KIT With Cam Complete kit with 11:1 Wiseco piston (with rings, pin & clips), HotCams stage 1 performance camshaft and gaskets. No re-sleeving required. You will have to have your cylinder bored to fit the larger piston.
HotCams Performance Camshaft
XR400 all & XR250R 96-04
- Stage 1: Excellent mid-range and top-end power
- Stage 2: More mid-range and top-end power, for big-bore & stroker applications
- Stage 3: Recommended only for big-bore stroker applications only
XR Spark Plug Socket
ProCycle 440cc Big Bore Kit w/ Camshaft
XR400 allProCycle 440cc BIG BORE 89mm KIT 2 With Cam Complete kit with 11:1 Wiseco piston (with rings, pin & clips), big bore cylinder sleeve, HotCams stage 3 camshaft and top end gasket set. You will have to have the larger sleeve installed in your cylinder.
ProCycle 285cc Big Bore Kit w/ Camshaft
XR250R '96-'04285cc big bore kit includes Wiseco piston (with rings, pin & clips), HotCams stage 1 camshaft and complete top end gasket set. This is a great combination and a big 'bang for the buck' performance increase. No re-sleeving required. You will have to have your cylinder bored to fit the larger piston.
"EBC Clutch Kit
- Complete set of friction plates, steel plates, and springs
- Heavy-duty springs help prevent clutch slip
- Restores proper stack height, fixes clutch slip caused by wear and tear
Hi-Flo Oil Filters
XR400 all & XR250R '96-'04
TUV approved high quality paper oil filters. Manufactured to OEM specifications. Pack of 10 filters
Magnetic Drain Plug
XR400 all & XR250R 96-04
Extra protection for your motor! Strong magnet at the end of the plug picks up metallic flakes in your oil, protecting your engine!
Factory Pro Jet Kit
XR400R '96-'04
Designed for use with stock engines using either stock or aftermarket exhaust and air filters.
- Provides a simple and affordable solution to carburetor tuning problems
- Allows you to tune your bike for increased power and smoothness while retaining fuel economy
- Includes a guide booklet on how to install and use your jet kit to it's full potential
Small Fuel Filters - 90 Degree or straight
TM36 Pumper Carburetor Kit
XR400R '96-'04
K&N Air Filter
- Increased air flow over the stock air filter
- Designed to increase horsepower and throttle response
- Designed to fit inside the factory air box
- Larger surface area over foam filters which offers longer service intervals in dusty conditions
- Four layers of premium cotton gauze provides outstanding filtration
- Washable & re-usable, never wears out
- One filter will last the lifetime of your bike
Scottoiler Vacuum Auto Chain Oiling System
This is a vacuum operated automatic chain oiling system to keep your driveline adequately lubricated at all times. Perfect for us forgetful folks that don't pull over and do it regularly every 200 miles. When properly adjusted the oil will last 1500 miles between refills. The Scottoiler kit includes one 250ml bottler of oil which is good for 5000 miles of riding. We also offer additional refill bottles.
The oil is controlled by a vacuum operated diaphragm so there will be no oily puddle under your bike if it sits in the garage for awhile. Only drips while the motor is running.
FMF Q4 Muffler
- The Q4 employs intricate chambers, baffles and proprietary multistage packing material making it the best performing quiet muffler available
- Constructed from aircraft grade aluminum and high strength stainless steel
- Sound output rated at 96dB; most models below 93dB
IMS Super Stock Footpegs
XR400 all & XR250R 96-04
Wider footpegs for sure-footed comfort. Cast stainless steel.
Devol Lowering Link
XR400 all & XR250R 96-04
Lowers rear suspension approximately 1 inch.
Clarke 3.8 Gallon Gas Tank
XR400 all & XR250R 96-04
Increases fuel capacity for longer range than stock. All necessary hardware is included.
- Fuel tank orders ship Parcel Post (6-10 business days) within the US. Why?
Pro-Moto Billet Rack
XR400 all & XR250R 96-04
A high quality rack for the XR250R and XR400R. CNC milled from billet aluminum. Strong, light and good looking.
Aluminum Skid Plate
XR400 all & XR250R 96-04
- Made from strong and lightweight aircraft aluminum
- Protects vital engine parts from rocks and debris
- Custom fit to your specific bike model
- Oil drain hole for easy access
- All mounting hardware included
Footpeg Extensions
Weld-on footpeg extensions to make footpegs 1/2" wider and longer.
ProCycle Supermoto 17" Wheel Set
XR250R/400R
Complete set of supermoto wheels. We custom build our wheels to fit your bike!
Unlike other supermoto wheels that use aftermarket hubs, our supermoto wheels are built on OEM hubs for maximum compatibility with your bike!
Stock hubs allow you to use the rotors and sprockets built for your bike instead of expensive and difficult to obtain parts for aftermarket hubs.
Our Supermoto wheels are carefully laced and trued to provide you with a solid, high-quality wheel.
We use high quality Excel rims and Buchanan's heavy gauge spokes and heavy-duty nipples. All bearings and seals come pre-installed.
- New OEM hubs
- Excel 3.5"x17" front rim, clear-anodized aluminum
- Excel 4.25"x17" rear rim, clear-anodized aluminum
- Buchanan's stainless steel heavy gauge spokes
- Buchanan's heavy-duty zinc-plated nipples
- Bearings and seals pre-installed
All our wheels are custom built to order, please allow 2-3 weeks for delivery.
Valve Stem Fishing Tool
- Used to pull the inner tube valve stem through the valve stem hole on motorcycle rims.
- Tool has three functions: valve stem puller, valve core removal, and tire deflator.
- The threaded end on the flexible cable threads into the valve stem rather than over-the-valve stem making it much easier to pull through the rim hole.
- Tool allows you to easily pull the valve stem into place without fingers getting in the way of the valve stem hole and pull through process.
EBC 320mm Supermoto Front Brake Rotor
XR400 all & XR250R 96-04
- High friction 320mm steel rotors for greater stopping power over stock rotors
- Includes a caliper relocation bracket
- Designed to fit standard hubs
Steel-Braided Front Brake Line
XR400 all & XR250R 96-04
Steel braided brake lines provide better braking power over stock, and greater water resistance. High quality stainless steel braided hose.
EBC Brake Pads
XR400 all & XR250R 96-04
- Sintered Pads are best for regular riding. Long life, and good performance in all conditions
- Sport Carbon pads are made for fast riding in dry conditions. Not recommended for mud, water, or sand
- Race Sintered are designed for racing use
Vapor Speedometer/Tachometer
XR400 all & XR250R 96-04
Speedometer:
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Clock:
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Helmet Lok
Small and compact enough to fit in your pocket, jacket or on our belt loop, HelmetLok is designed to lock your helmet to ANY make of bike using the handlebar or frame as an anchor point.
Don’t be weighed down carrying your helmet around anymore! Just use the simple to operate, carabineer-style HelmetLok and you can secure your helmet using the outward opening mechanism which conveniently fits any model bike. The combination can be reset to the number of your choice. Enjoy the security and freedom of HelmetLok.
BBR Billet Gas Cap
XR200-650 '88-'04
- Billet machined aluminum gas cap with gold anodized breather
- Large grip area for easy spin on/off
Trail Tech Vapor Dashboard
- Optional plastic dashboard with indicator lights protects the computer and places it in an optimum viewing position.
- Included mounting bracket installs easily to triple clamp of most motorcycles.
- Includes an assortment of indicator light lenses allowing customization to fit your needs.
Lighting Stator - High Output
XR400R '96-'05
- Separate circuits for lighting and ignition
- Two output circuits (100w & 50w)
- Fits under the stock flywheel with no modification
- Replaces the stock OEM stator
W.E.R. Steering Damper
XR400 all & XR250R 96-04Take back control of your bike! Reduces front wheel deflection making your offroad ride more comfortable and controllable.
- Delivers normal damping 25° right and left from center then fades to no damping
- Returning to center there is no damping which improves handling unlike many other brands
- Please allow 10 days for delivery
Repair Manual
XR250R '86-'03 / XR250L '91-'96 / XR400R '96-'03
